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VihoX 700 Offline Plastic Crusher

Description

VihoX 700 Offline Plastic Crusher: High-Throughput 450–500 kg/h Central Reclaim Granulator for Packaging Converters

The VihoX 700 Offline Plastic Crusher is an industrial-capacity scrap granulation system built for medium to large-scale thermoforming plants, blow molding shops, and sheet extrusion facilities. Featuring an expanded 700 mm chamber width (crushing chamber dimensions: 700×320 mm) and a wide 750×500 mm feed throat, this unit readily digests wide edge-trim rolls, nested takeout food containers, heavy cup lids, and thick plastic scrap parts.

Equipped with an energetic 15–22 kW drive and a 21-blade rotary claw cylinder shearing past 4 stationary anvils in SKD-11/DC53 tool steel, the VihoX 700 produces 450 to 500 kg/h of dust-free flake. It operates with manual or conveyor feeding, low 75–95 dB noise emission via double-walled acoustic baffles, and an optional high-volume cyclone collection hopper for closed-loop transport back to production lines.

Factory trial run: VihoX 700 Offline Plastic Crusher Scrap Granulation

Technical Specifications of VihoX 700 Offline Plastic Crusher

Heavy Granulator Metric Engineered Factory Rating Converter Economic Benefit
Machine Category Offline Plastic Crusher High-throughput offline recovery for diverse thermoforming scrap
Mounting Setup Standalone Independent Operation Serves multiple cup forming and sheet extrusion lines centrally
Processable Materials PP / PS / PET / PVC / ABS / PE / HIPS etc. Handles rigid, flexible, and semi-crystalline polymers seamlessly
Crusher Width / Chamber Width 700 mm Wide 700 mm throat easily swallowing wide coiled thermoforming skeletons
Crushing Chamber Size Approx. 700 × 320 mm Generous internal cutting volume preventing scrap stagnation
Feed Opening Size Approx. 750 × 500 mm Flared drop-in hopper facilitating rapid manual or mechanical loading
Scrap Gauge Range Confirm by Material Specifics Granulates thin thermoformed web skeleton up to thick injection runners
Main Drive Motor Power 15 – 22 kW 22 kW maximum drive delivering massive cutting kinetic energy
Fixed Counter Knives 4 pcs Heavy tool-steel stationary anvils with micrometer clearance adjusters
Rotating Claw Knives 21 pcs Multi-claw staggered geometry cutting with smooth sequential shear
Blade Alloy Metallurgy SKD-11 / DC53 (Optional High-Wear) Extreme edge retention resisting wear from abrasive mineral fillers
Screen Hole Dimensions 12 – 18 mm (Optional) Produces uniform particle size distribution for re-extrusion stability
Production Throughput 450 – 500 kg/h Processes scrap from 2 to 3 thermoforming lines simultaneously
Conveying Architecture Manual or Belt Feeding; Air Conveying Optional Integrates smoothly with automated incline belts or dumper hoppers
Cyclone / Storage Package Cyclone Separator & Storage Hopper (Optional) Pneumatically discharges dust-free flake directly into bulk containers
Acoustic Emission Approx. 75 – 95 dB Soundproof acoustic hopper lining protecting shop floor safety
Power Supply Standard 380V / 50Hz / 3Phase (Customizable) Standard 3-phase industrial power with export voltage flexibility
Outer Frame Dimensions Approx. 1500 × 1400 × 2450 mm Compact heavy frame optimizing valuable production floor area
Structural Machine Weight Approx. 1.3 – 1.8 T Substantial chassis mass absorbing shock loads from thick plastics
Target Scrap Streams Sheet Scrap, Cup Scrap, Plastic Parts, Thermoforming Scrap Recovers value from off-spec containers, startup rolls, and edge trim

21-Blade Staggered Rotary Cutter Architecture

The rotor assembly of the VihoX 700 features 21 precision-ground claw blades arranged along a triple-helix contour. As the rotor turns, each knife contacts material at a distinct micro-second interval, ensuring uniform power absorption and preventing sudden motor overloads. The dynamic scissor-action cuts cleanly through tough oriented polystyrene (BOPS) and high-impact polystyrene (HIPS) without shattering parts into irregular chunks or creating excessive static dust.

Heavy Flywheel Inertia for Continuous Granulation

Equipped with an oversized dynamically balanced cast iron flywheel, the VihoX 700 stores kinetic energy that drives the rotor through dense container bundles and thick sheet slugs without hesitation. This mechanical design reduces thermal buildup in the cutting chamber, keeping polymers well below their heat distortion temperatures and ensuring that recycled flakes maintain pristine bulk density for automated vacuum loader transport.

Turnkey Synergy with Packaging Production Plants

The 450–500 kg/h capacity of the VihoX 700 offline crusher complements complete extrusion and thermoforming workflows:

Frequently Asked Questions: VihoX 700 Offline Plastic Crusher

1. What is the processing advantage of 21 rotor knives over 18 knives?

The 21-knife staggered rotor configuration provides higher cut frequency per revolution, delivering roughly 30% higher hourly capacity and smaller initial flake size.

2. Can this model handle rolls of thermoformed skeletal scrap?

Yes. The 750×500 mm feed throat and wide 700 mm cutting chamber easily swallow bulky coils of skeleton scrap without requiring manual pre-cutting.

3. What blade metallurgy is recommended for PET scrap?

For abrasive APET and RPET materials, we recommend our premium DC53 tool steel blades, which feature superior edge toughness and high resistance to temper softening.

4. How is maintenance access handled for screen and blade cleaning?

The feed hopper tilts back via a manual mechanical screw jack or gas-spring assist, providing wide-open access to the cutting chamber and quick-drop screen cradle.

5. Does this machine produce high noise levels on factory floors?

Operating noise levels stay within 75–95 dB thanks to sandwich-construction sound insulation plates on the feed hopper and anti-vibration elastomeric machine feet.

6. Can this granulator be fed by an automated conveyor belt?

Yes. The hopper inlet is designed with vertical splash baffles that allow direct discharge from rubber or modular plastic belt conveyors without scrap ejection.

7. What electrical connection rating is required?

The standard 22 kW motor operates on 380V / 50Hz 3-phase power, with a recommended electrical supply line rated at 60 Amps for peak startup demand.

8. How does VihoX support overseas warranty and spare parts?

VihoX offers a 12-month structural and drive warranty, pre-aligned replacement blade kits, and express DHL air courier dispatch for critical wear components.

Get Technical Specs for VihoX 700 Offline Crusher

Discuss your plant scrap reclaim throughput with our senior engineering team and request customized screen options.

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