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VihoX 20HP Air-Cooled Industrial Water Chiller for Large Thermoforming Plants

Description

Industrial Process Cooling for Modern Thermoforming & Extrusion

The VihoX-20AC 20HP air-cooled industrial water chiller delivers centralized industrial refrigeration for high-tonnage multi-station thermoforming lines, extensive cup machine production clusters, and sheet extrusion polishing roll stands. Displacing 55.3 kW (47,558 kcal/h) of continuous thermal energy with an 18.1 kW high-efficiency scroll compressor, it eliminates mold heat accumulation during heavy-gauge PP, PET, and barrier film container forming. A massive 350-liter SUS304 stainless steel insulated reservoir provides immense thermal inertia.

Precision Engineering & Closed-Loop Circuit Architecture

Engineered for demanding plant duty, the VihoX-20AC circulates 9.48 m³/h of chilled coolant through DN40 process piping under 20 meters of head, driven by a heavy-duty 1.5 kW pump. Six front-mounted analog gauges continuously monitor refrigerant suction/discharge and multi-point water pressures. Overhead high-volume fans displace 20,000 m³/h of ambient air through heavy copper-tube aluminum-fin condensers, ensuring robust continuous operation in hot industrial climates without cooling tower water losses.

Factory Testing Before Shipment

To ensure reliable field startup, every VihoX 20HP cooling unit is subjected to rigorous dynamic factory benchmarking. Inspection personnel verify scroll compressor oil return, confirm 9.48 m³/h volumetric water displacement, and test electrical overload disconnect relays under sustained full-tonnage loads. See our manufacturing craft and run testing documented below:

Certified Technical Specifications

Technical performance ratings presented in the data schedule below are validated under standard rating points (7°C leaving liquid / 35°C entering condenser air). Standard wiring matches 380V 3-phase 50Hz, with custom industrial power supplies available upon quotation.

System Specification Factory Rating Parameter Industrial Facility Benefit
Apparatus Model & SKU VihoX-20AC Centralized VihoX industrial chilling plant asset
Gross Refrigeration Rating 55.3 kW / 47,558 kcal/h (15.72 RT) Massive 55.3 kW thermal displacement for high-tonnage container production
Scroll Compressor System 18.1 kW (Hermetic Scroll) High-capacity 18.1 kW scroll core mounted on vibration damping pads
Full-Load Power Rating 21.27 kW Staged compressor starting reducing instantaneous line draw
Stainless Buffer Reservoir 350 L (SUS304 Stainless Steel) 350L high-volume stainless buffer guaranteeing zero thermal bounce
Chilled Liquid Flowrate 9.48 m³/h Robust 9.48 m³/h volumetric supply supporting parallel tool circuits
Heavy-Duty Fluid Pump 1.5 kW (20 m head) Heavy-duty pump delivering high circulation velocities across plant pipes
Piping Flange Connection DN40 Heavy-duty DN40 flanged connections minimizing header line restriction
Forced Condenser Airflow Approx. 20,000 m³/h Dual high-thrust axial fans clearing 20,000 m³/h without water loss
Regulated Liquid Range 5°C to 35°C (Accuracy ±1°C) Accurate PID temperature tracking across extended continuous runs
Refrigeration Feed Valve Thermostatic Expansion Valve Premium thermostatic control managing dual refrigerant circuits smoothly
Electrical Supply Code 3Ph 380V / 50Hz (220V/415V/460V/60Hz Customizable) Export-grade electrical switchgear compliant with international codes
Comprehensive Fail-Safes High/Low Pressure, Overload, Overtemperature, Reverse Phase, Anti-Freeze, Water Flow Switch Full-envelope safety shutdown preventing motor or compressor damage
Chassis Measurements & Mass Approx. 2100 × 1000 × 1700 mm | Approx. 850 kg Rugged skid base featuring six analog pressure monitor dials
Recommended Facility Match 1 large three-station thermoformer (such as 710×900) or a cluster of multiple cup machines Ideal for VihoX 710×900 3-station thermoformers or multi-machine clusters

Frequently Asked Questions for Plant Procurement

1. Which packaging lines are matched to the VihoX 20HP chiller?

The VihoX-20AC is designed for large three-station thermoformers like the VihoX 710×900 negative-pressure machine, or a battery of 2 to 3 automated cup making machines sharing a common chilled water manifold.

2. What are the advantages of an air-cooled system over water-cooled towers?

The air-cooled VihoX-20AC requires no water treatment chemicals, no cooling tower maintenance, no Legionella monitoring, and zero water consumption, making it clean, easy to install, and ideal for water-scarce regions.

3. How does the 350-liter tank benefit large thermoforming molds?

Large thermoforming molds contain high internal thermal mass; the 350L reservoir buffers sudden heat surges when deep-draw molds cycle, preventing temperature spikes from altering plastic part shrinkage tolerances.

4. Can the 20HP chiller cool both thermoforming molds and sheet extrusion lines?

Yes, its 55.3 kW rating allows it to handle the combined cooling load of a compact sheet line roll calender and an adjacent cup making machine when overall thermal demands are properly balanced.

5. What compressor safety interlocks are integrated?

Safety circuits include internal thermal motor protectors, high/low pressure switches with manual resets, oil level sight indicators, phase-loss monitors, and an automatic anti-freeze thermostat cut-off.

6. How is noise minimized on this 20HP industrial unit?

The scroll compressor is mounted on specialized anti-vibration damping pads inside an acoustically lined lower compartment, while low-RPM aerodynamic overhead fan blades keep workshop sound levels within acceptable industrial limits.

7. What are the routine maintenance tasks for the VihoX-20AC?

Routine maintenance consists of weekly air filter blow-downs, monthly water strainer cleaning, quarterly refrigerant pressure log reviews, and an annual visual inspection of electrical contactors.

8. Can VihoX customize the water pump for higher head pressure?

Yes, if your facility requires pumping chilled water across long pipe runs or overhead factory piping bridges, higher-head 2.2 kW or 3.0 kW booster pumps can be factory-fitted upon request.

Turnkey Packaging Line Integration & Inquiries

With decades of industrial plastic machinery manufacturing expertise, VihoX delivers comprehensive turnkey production lines—combining sheet extruders, cup forming units, scrap recovery systems, and centralized chilling plants into dependable packaging facilities. Contact our engineering team for technical inquiries or direct quotation on the 20HP model:

WhatsApp / Phone: +86 147 7547 6896
Email: sales@cupmachine1.com
Website: https://cupmachine1.com/

Building a 20HP Cooling Circuit

At this size the chiller trims temperature rather than carrying the whole load, which makes a VihoX 120 ton cooling tower the sensible partner. Pair it with a 50HP PM VSD compressor where pneumatic demand is high; large cup making machines and multi-zone formers are the typical hosts.

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