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VihoX 15HP Air-Cooled Industrial Water Chiller for Three-Station Thermoforming Lines

Description

Industrial Process Cooling for Modern Thermoforming & Extrusion

The VihoX-15AC 15HP air-cooled industrial water chiller provides heavy-duty central cooling for multi-station thermoforming lines, large food container molds, and multi-machine cup production bays. Engineering 41.8 kW (35,948 kcal/h) of continuous heat removal via a 13.62 kW scroll compressor, it stabilizes mold temperatures across simultaneous forming, trimming, and stacking stations. A generous 270-liter SUS304 stainless steel vessel dampens temperature fluctuations during intermittent mold cycling.

Precision Engineering & Closed-Loop Circuit Architecture

Constructed on a rigid structural steel chassis with a heavy-duty industrial blue-and-white powder-coated finish, the VihoX-15AC handles harsh plant conditions with ease. Its 1.5 kW circulation pump supplies 7.17 m³/h of chilled coolant across DN40 flanges, maintaining high Reynolds numbers inside intricate mold baffles. Overhead dual high-efficiency fans evacuate 15,000 m³/h of condenser heat, while the multi-stage electronic control system prevents thermal throttling even under continuous 24/7 operating schedules.

Factory Testing Before Shipment

Quality assurance protocols require every VihoX 15HP chiller to complete extended continuous operational verification at our facility. Our engineers inspect four-point refrigeration pressures, verify phase protection interlocks, and measure decibel output alongside thermal pulldown speeds on multi-station tooling circuits. Check out our equipment assembly and live run demonstration:

Certified Technical Specifications

The performance parameters summarized in the engineering matrix below represent audited factory standards at nominal 7°C leaving water and 35°C condenser ambient air. Standard electrical specification is 3Ph 380V 50Hz, fully adaptable to regional industrial power supplies.

Performance Metric Standard Certified Rating Manufacturing System Benefit
Equipment Identifier VihoX-15AC High-tonnage VihoX industrial refrigeration installation
Nominal Heat Rejection 41.8 kW / 35,948 kcal/h (11.89 RT) Continuous heat dissipation across multi-station forming and trimming dies
Refrigeration Compressor 13.62 kW (Hermetic Scroll) Heavy-duty 13.62 kW scroll compressor built for continuous heavy service
Total Power Requirement 16.31 kW Optimized electrical distribution panel with individual contactors
Fluid Storage Tank 270 L (SUS304 Stainless Steel) Massive 270L stainless reservoir insulating against cross-station surges
Process Liquid Flowrate 7.17 m³/h High volumetric delivery of 7.17 m³/h across complex tool manifolds
Circulation Pump Motor 1.5 kW (20 m head) Powerful 1.5 kW motor overcoming lengthy distribution pipe friction
Process Water Connections DN40 Standard DN40 flanged interface accommodating high-flow headers
Condenser Heat Exhaust Approx. 15,000 m³/h Overhead high-capacity blowers dissipating 15,000 m³/h into plant exhaust
Usable Water Temperature 5°C to 35°C (Accuracy ±1°C) Consistent chilled water delivery preventing container warpage
Expansion Metering Device Thermostatic Expansion Valve Precision refrigerant metering handling fluctuating multi-station loads
Factory Electrical Design 3Ph 380V / 50Hz (220V/415V/460V/60Hz Customizable) Configurable for 380V/415V/460V heavy industrial plant standards
Automated Protective Relays High/Low Pressure, Overload, Overtemperature, Reverse Phase, Anti-Freeze, Water Flow Switch Comprehensive sensory protection safeguarding against dry-run and coil freezing
Skid Dimensions & Weight Approx. 1800 × 1000 × 1600 mm | Approx. 750 kg Heavy structural channel frame engineered for forklift placement
Matched Packaging Machinery 1 medium three-station thermoforming machine (such as 710×850 or 710×610) or 1–2 cup making machines Tailored for VihoX 710×850/710×610 3-station formers or dual cup machines

Frequently Asked Questions for Plant Procurement

1. What equipment configuration pairs best with the 15HP chiller?

The VihoX-15AC is engineered to support one medium three-station thermoformer (such as the VihoX 710×850 or 710×610), or dual simultaneous cup making machines running high-speed food container packaging.

2. What are the advantages of the 270-liter water tank in multi-station forming?

Multi-station machines have separate forming and punch-die cooling requirements; the 270L buffer ensures both stations receive chilled water at stable temperatures without cross-station thermal interference.

3. How is the water loop protected against contamination?

The entire fluid circuit is built with SUS304 stainless steel reservoir walls, copper heat exchange coils, and brass/bronze fittings, ensuring rust-free operation that protects precision CNC-machined mold channels.

4. Can this unit cool sheet extrusion calibration rollers as well?

Yes, with 7.17 m³/h flow and 41.8 kW capacity, it can provide chilled water to 3-roll sheet polishing calenders on compact single-screw sheet lines within its cooling envelope.

5. What type of electrical control panel is installed?

The unit features an IP54-rated sealed electrical enclosure with Schneider/Chint thermal overloads, phase sequencers, and an illuminated digital PLC interface showing run hours and diagnostics.

6. What is the recommended plant clearance for the 15HP air-cooled condenser?

We recommend maintaining at least 1.2 meters of clear clearance on the air-intake sides and at least 2.0 meters of open vertical clearance above the exhaust fans for unobstructed airflow dissipation.

7. How does the chiller prevent pump cavitation?

A float-operated automatic water top-up valve connected to an external municipal or deionized water line maintains constant liquid head above the 1.5 kW pump suction inlet.

8. Are custom refrigerant options available for eco-conscious markets?

Yes, while standard models run on R410A or R407C, VihoX can configure the refrigeration circuit for low-GWP refrigerants upon customer specification.

Turnkey Packaging Line Integration & Inquiries

VihoX engineers turnkey packaging manufacturing lines that integrate multi-station thermoformers, sheet extrusion lines, offline regrind granulators, and heavy-duty mold water chillers for maximum plant productivity. To verify thermal compatibility with your tooling or secure direct manufacturer pricing for the 15HP chiller, contact us today:

WhatsApp / Phone: +86 147 7547 6896
Email: sales@cupmachine1.com
Website: https://cupmachine1.com/

Paired Equipment for the 15HP Chiller

Fifteen horsepower suits a mid-size line that also generates a substantial heat load, so a VihoX 100 ton cooling tower is the usual companion. Compressed air for the same cell comes from a 50HP PM VSD screw compressor, and the host machine is often a three-station thermoformer running several forming zones.

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