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VihoX 10HP Air-Cooled Industrial Water Chiller for High-Output Cup Machines

Description

Industrial Process Cooling for Modern Thermoforming & Extrusion

The VihoX-10AC 10HP air-cooled industrial water chiller is built for heavy-duty thermal regulation across high-output cup making machinery and compact multi-station blister formers. Packing 28.5 kW (24,510 kcal/h) of cooling capacity and a 9.08 kW scroll compressor, this unit easily absorbs intense thermal loads from multi-cavity drink cup molds running continuous 30+ cycles per minute. Its large 200-liter SUS304 stainless steel buffer reservoir dampens cooling water temperature spikes during rapid mold open/close intervals.

Precision Engineering & Closed-Loop Circuit Architecture

Featuring dual independent refrigeration safety monitoring and four front-mounted process pressure gauges, the VihoX-10AC delivers total operational visibility. An internal pump circulating 4.89 m³/h through DN32 ports ensures high-velocity turbulent flow inside mold cooling channels, preventing hot spots and uneven cup wall shrinkage. Condenser heat rejection of 10,000 m³/h via dual overhead axial fans maintains high energy efficiency ratios even during peak summer ambient plant temperatures.

Factory Testing Before Shipment

Before export clearance, the VihoX 10HP industrial chiller undergoes comprehensive pre-shipment quality auditing. We benchmark continuous 28.5 kW heat extraction rates, check high-pressure cut-off trip accuracy under throttled air conditions, and log pump head delivery through DN32 headers. The video below showcases our factory assembly and live run testing:

Certified Technical Specifications

All technical ratings outlined in the following specification schedule are verified under standard testing benchmarks of 7°C leaving water and 35°C ambient air conditions. The standard electrical configuration operates on 380V 3Ph 50Hz, with worldwide voltages built to order.

Engineering Property Audited Factory Capacity Workshop Operational Value
Product Model & SKU VihoX-10AC Heavy-duty VihoX auxiliary process chilling installation
Certified Cooling Rating 28.5 kW / 24,510 kcal/h (8.10 RT) Sustained high-output cooling across multi-cavity beverage cup dies
Compressor Drive System 9.08 kW (Hermetic Scroll) Industrial hermetic scroll delivering rugged 24/7 run reliability
Nominal Power Demand 10.83 kW High-efficiency motor design lowering monthly kWh utility bills
Stainless Reservoir Size 200 L (SUS304 Stainless Steel) Large 200L thermal buffer absorbing sharp mold opening surges
Fluid Delivery Velocity 4.89 m³/h Vigorous 4.89 m³/h circulation sustaining rapid cooling cycles
Internal Coolant Pump 0.75 kW (20 m head) Robust 0.75 kW pump overcoming backpressures in complex tooling
Fluid Intake & Discharge DN32 Industrial DN32 connection ensuring low header pressure loss
Condenser Fan Airflow Approx. 10,000 m³/h Dual-fan condenser assembly discharging 10,000 m³/h smoothly
Fluid Temperature Control 5°C to 35°C (Accuracy ±1°C) Digital temperature regulation matching high-speed polypropylene runs
Refrigerant Metering System Thermostatic Expansion Valve Heavy-duty expansion assembly maintaining optimal evaporator superheat
Standard Grid Voltage 3Ph 380V / 50Hz (220V/415V/460V/60Hz Customizable) Global industrial electrical compliance with certified components
Integrated Fault Safeties High/Low Pressure, Overload, Overtemperature, Reverse Phase, Anti-Freeze, Water Flow Switch Independent high/low refrigerant switches and liquid level interlocks
Machine Envelope & Weight Approx. 1560 × 850 × 1500 mm | Approx. 450 kg Heavy-gauge steel housing with visual quad pressure indicators
Target Machine Configuration 1 larger cup making machine (such as VihoX-720, 750, or 850 series) or compact 3-station thermoformers Recommended for VihoX-720, 750, 850 cup machines or compact 3-station units

Frequently Asked Questions for Plant Procurement

1. Which thermoforming machines are best suited for the VihoX 10HP chiller?

The VihoX-10AC is ideal for cooling high-capacity cup machines like the VihoX-720, VihoX-750, or VihoX-850-B/C, as well as compact 3-station thermoforming lines producing clamshell containers or cup lids.

2. Why does the 10HP model include four pressure gauges on the front panel?

The quad gauge cluster provides immediate visual readouts for refrigerant high pressure, refrigerant low pressure, water pump discharge pressure, and return loop pressure, allowing maintenance technicians to verify circuit balance at a glance.

3. What is the benefit of the 200-liter water tank capacity?

The 200L reservoir acts as a thermal flywheel, storing a large reserve of chilled fluid that buffers against short-term temperature surges when large aluminum mold plates absorb heat from thick plastic sheets.

4. How does this unit handle freeze protection during low-load operation?

An integrated digital anti-freeze thermostat continuously monitors evaporator water temperature and cuts power to the compressor contactor if loop fluid drops below 2°C, preventing coil ruptures.

5. Can the 10HP chiller be installed outdoors?

While primarily intended for indoor plant floor installation, it can be situated under an outdoor sheltered roof with adequate ventilation, provided electrical enclosures are protected from direct rain driving.

6. What maintenance is required for the water filter system?

The internal water circuit features a cleanable Y-strainer before the pump intake; we recommend flushing the strainer screen monthly to maintain full 4.89 m³/h flow velocity through mold channels.

7. Is the compressor hermetic scroll or semi-hermetic reciprocating?

The unit employs an industrial fully hermetic scroll compressor, chosen for its 70% fewer moving parts, lower vibration harmonics, and superior tolerance to liquid refrigerant slugging compared to reciprocating designs.

8. What documentation comes with the exported machine?

Every VihoX-10AC ships with an English operation and maintenance manual, complete electrical schematics, CE declaration, and factory test inspection certificates.

Turnkey Packaging Line Integration & Inquiries

From high-capacity sheet extruders and thermoformers to automated scrap recycling and industrial cooling, VihoX provides one-stop factory manufacturing solutions tailored for global packaging producers. For detailed capacity calculations, custom voltage engineering, or direct factory quotations on the 10HP unit, contact our export department:

WhatsApp / Phone: +86 147 7547 6896
Email: sales@cupmachine1.com
Website: https://cupmachine1.com/

Completing a 10HP Chiller Installation

A 10HP chiller is usually the temperature-control half of a two-part plant cooling scheme, and the other half is a VihoX 80 ton cooling tower. Where the same hall runs pneumatic forming, a 30HP PM VSD compressor supplies the air, and this frame is commonly specified with sheet extrusion lines whose roll cooling needs accuracy.

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