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VihoX 100HP PM VSD Screw Air Compressor for Multi-Machine Plants

Description

Central Air for a Plant Running Several Lines

When a plant operates two or three forming machines in parallel, air stops being a utility and becomes a shared resource that either holds pressure or does not. The VihoX 100HP centralises that supply with 14.05 m³/min of free air from a 75 kW permanent-magnet block, sized for combined demand up to about 11.2 m³/min.

How a 75 kW Variable-Speed Block Behaves in Service

The inverter lets the motor follow the plant’s aggregate demand rather than one machine’s cycle, which is what makes a single large unit practical across several lines. Direct coupling removes belt losses, soft starting limits electrical disturbance, and because cooling is entirely by air there is no water circuit to lay, treat or freeze.

Engineering the Header, Storage and Treatment

A plant at this scale needs proportionate ancillaries: a receiver in the 2000 to 3000 litre band to absorb large cyclic drawdowns, a refrigerated dryer rated 16.0 m³/min or above, and three-stage filtration ahead of the process. The distribution header is normally DN65 to DN80, with branch sizes calculated from each machine’s own demand.

Air Compressor Specifications — VihoX-100PM

Parameter VihoX 100HP Rating Plant-Wide Effect
Rated horsepower 100 HP (100P) Serves two to three forming machines
Motor output 75 kW Largest frame in the PM VSD range
Free air delivery at 8 bar 14.05 m³/min Central air for a multi-line plant
Usable air after treatment 11 m³/min Plant-wide demand ceiling
Discharge outlet G2 Minimal restriction at full delivery
Receiver volume 2000–3000 L Absorbs large cyclic drawdowns
Dryer capacity ≥16.0 m³/min Protects instruments and blow-off points
Distribution pipe DN65–80 Header sizing for a whole hall
Sound pressure Approx. 72–78 dB(A) Best placed in a separate compressor room
Footprint Approx. 2250×1250×1600 mm Plan floor space and lifting access early

Central Versus Distributed Compressed Air

A single large frame is easier to maintain and occupies one bay, while several smaller units offer staged capacity and redundancy. The right answer usually depends on how much downtime your production can tolerate, so it is worth stating that requirement up front when you ask us to quote.

Selection and Installation Questions

How many forming machines will a 100HP compressor support?

Two to three, provided the combined demand stays at or below approximately 11.2 m³/min once all consumers are counted.

Should I choose one large compressor or several smaller ones?

One large frame is simpler to service and takes one bay. Several smaller units give staged capacity and redundancy. Tell us your uptime requirement and we will advise.

What header size does a plant at this scale need?

DN65 to DN80 for the main run, with each branch sized from the demand of the machine it serves.

Why is the receiver quoted as a wide range?

Because a plant with large cyclic drawdowns needs considerably more buffer volume than one drawing air steadily.

Is a separate compressor room necessary?

With sound pressure reaching 78 dB(A) and a substantial heat release, a separate ventilated room is the normal arrangement.

How is condensate managed across a large system?

Drainage at the receiver, the dryer and every filter stage, combined with a deliberate fall in the pipework so water cannot collect in the mains.

Can this frame be specified oil-free?

Oil-free construction is available. Confirm the requirement at enquiry stage if the process forbids any oil carry-over.

What does commissioning involve?

Verifying the electrical supply, confirming oil level and rotation, setting the pressure band, and proving the dryer and all drains before production begins.

Plan Your Central Air System With VihoX

Send us the number of forming lines, each machine’s air demand and your redundancy expectation, and our engineers will size the central compressor, storage, treatment and header as one package. Related pages: sheet extrusion lines and three-station thermoforming machines.

Talk to the factory: +86 147 7547 6896 · VihoX, Shenzhen, China

Completing a Central Air and Cooling Plant

When one compressor serves several lines it is usually installed with the largest tower in our range, the VihoX 150 ton unit, plus a 30HP air-cooled chiller for critical circuits. Air demand at this scale comes from cup making machines and other high-cycle forming equipment.

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