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VihoX 30HP Air-Cooled Industrial Water Chiller for High-Load Extrusion & Thermoforming Plants

Description

Industrial Process Cooling for Modern Thermoforming & Extrusion

The VihoX-30AC 30HP air-cooled industrial water chiller represents our flagship thermal control solution for large-scale packaging factories, plastic sheet extrusion plants, and centralized thermoforming departments. Delivering a massive 83.6 kW (71,896 kcal/h / 23.77 RT) of nominal refrigeration capacity powered by a 27.15 kW heavy-duty scroll compressor, it stabilizes process temperatures across multi-line operations. A 450-liter SUS304 stainless steel buffer tank maintains uninterrupted thermal consistency under severe production demands.

Precision Engineering & Closed-Loop Circuit Architecture

Built on an ultra-rigid steel channel base frame measuring 2500 × 1200 mm with an operating weight of 1,150 kg, the VihoX-30AC circulates 14.33 m³/h of chilled water across generous DN65 flanged connections via an integrated 2.2 kW centrifugal pump. Powerful multi-fan overhead assemblies discharge 30,000 m³/h of hot condenser air. Complete with shell-and-tube or high-efficiency coil evaporators and advanced digital PLC diagnostics, this centralized unit provides rock-solid reliability for non-stop industrial packaging manufacturing.

Factory Testing Before Shipment

Every flagship VihoX 30HP centralized industrial chiller undergoes extensive heavy-load commissioning on our factory test stand. Technicians measure dual-circuit refrigerant balance, calibrate digital PLC temperature cutouts against calibrated RTD probes, and verify 14.33 m³/h water circulation across high-resistance cooling manifolds. Watch our factory production and heavy-duty testing below:

Certified Technical Specifications

The structural and thermal parameters detailed in the certified specification table below comply with standard rating benchmarks of 7°C water delivery and 35°C ambient air. Base electrical construction is 3Ph 380V 50Hz, with tailored overseas grid configurations engineered on demand.

Equipment Metric Certified Output Rating Central Plant Operational Gain
Central Unit Identifier VihoX-30AC Flagship VihoX central plant refrigeration installation
Continuous Cooling Power 83.6 kW / 71,896 kcal/h (23.77 RT) Immense 83.6 kW capacity stabilizing whole packaging departments
Central Scroll Compressor 27.15 kW (Hermetic Scroll) Top-tier 27.15 kW industrial scroll compressor with high seasonal COP
Total Connected Demand 32.33 kW Industrial electrical distribution engineered for heavy duty cycles
Chilled Fluid Reservoir 450 L (SUS304 Stainless Steel) Half-ton 450L stainless buffer maintaining rock-solid plant water temps
Total Plant Flowrate 14.33 m³/h High-rate 14.33 m³/h water displacement for plant-wide supply manifolds
Heavy-Duty Delivery Pump 2.2 kW (20 m head) High-output 2.2 kW pump supplying extensive factory distribution grids
Central Piping Flanges DN65 Large-bore DN65 flanged interface minimizing plant-wide friction losses
Overhead Air Evacuation Approx. 30,000 m³/h Heavy-duty fan cluster discharging 30,000 m³/h of condenser heat
Chilled Supply Spectrum 5°C to 35°C (Accuracy ±1°C) Microcomputer controller maintaining steady water supplies under peak load
Refrigerant Feed Mechanism Thermostatic Expansion Valve Advanced refrigeration metering with dual suction accumulators
Industrial Electrical Spec 3Ph 380V / 50Hz (220V/415V/460V/60Hz Customizable) Heavy-duty electrical package adaptable to 380V/415V/440V/480V grids
Plant-Wide Safety Cutouts High/Low Pressure, Overload, Overtemperature, Reverse Phase, Anti-Freeze, Water Flow Switch Comprehensive automated PLC fail-safe interlocking on all subsystems
Structural Frame Dimensions Approx. 2500 × 1200 × 1800 mm | Approx. 1150 kg Skid-mounted heavy steel channel base with crane rigging lift lugs
Central Facility Pairing Multiple thermoforming machines, full plastic sheet extrusion lines, or centralized factory chilling loops Engineered for full sheet extrusion lines and large thermoformer batteries

Frequently Asked Questions for Plant Procurement

1. What scale of plant operation requires the VihoX 30HP chiller?

The VihoX-30AC is engineered for full plastic packaging plants running continuous sheet extrusion lines (calender rolls and haul-off cooling) combined with multiple high-speed cup forming or three-station container machines.

2. What are the benefits of the DN65 large-diameter piping ports?

DN65 flanged connections allow the 30HP unit to serve as a central chiller header, feeding a distributed plant manifold with high volume (14.33 m³/h) at low pressure drops across long factory distribution runs.

3. Can the 30HP chiller be supplied with a shell-and-tube evaporator?

Yes, while a SUS304 tank with immersed copper coil is standard, we offer cleanable heavy-duty shell-and-tube evaporators as an optional configuration for closed-loop pressurized factory circuits.

4. How does the 450-liter SUS304 tank prevent thermal shock?

With nearly half a ton of chilled water in reserve, the system effortlessly absorbs massive thermal load spikes when an extrusion calender starts up or multiple thermoforming molds open simultaneously, preventing return-water temperature surges.

5. What power customization is available for heavy industrial grids?

We customize the 32.33 kW total electrical load for standard 3Ph 380V/50Hz as well as 415V/50Hz, 440V/60Hz, or 480V/60Hz, incorporating heavy-duty Schneider contactors and soft-start options.

6. How is the refrigeration circuit protected on this high-capacity unit?

The system features dual independent refrigeration circuits, oil separators, suction line accumulators, high/low pressure relief valves, reverse phase protection, and multi-sensor PLC alarm interlocking.

7. What are the lifting and rigging requirements for factory installation?

With an equipment weight of approximately 1,150 kg, the VihoX-30AC incorporates integrated forklift pockets and top rigging lift lugs for safe crane placement on mezzanine decks or factory equipment pads.

8. Does VihoX provide complete plant piping design support?

Yes, our engineering team can provide recommended plant piping schematic layouts, header sizing advice, and valve selection guidance to optimize chilled water flow throughout your thermoforming workshop.

Turnkey Packaging Line Integration & Inquiries

VihoX stands as your comprehensive manufacturing partner for industrial plastic packaging, supplying continuous extrusion lines, multi-station thermoformers, scrap granulators, and plant-wide centralized water chillers built for 24/7 reliability. For engineering consultations, plant chilled water piping layouts, or factory-direct quotes on the 30HP chiller, connect with us at:

WhatsApp / Phone: +86 147 7547 6896
Email: sales@cupmachine1.com
Website: https://cupmachine1.com/

Supporting Equipment Around a 30HP Chiller

The largest frame in the range is normally installed with a VihoX 150 ton cooling tower handling bulk rejection. Air demand on a plant of this scale calls for a 100HP PM VSD screw compressor, and the cooling circuits usually serve sheet extrusion lines together with several forming machines.

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