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VihoX 3HP Air-Cooled Industrial Water Chiller for Small Thermoforming Molds

Description

Industrial Process Cooling for Modern Thermoforming & Extrusion

The VihoX-3AC 3HP air-cooled industrial water chiller delivers steady closed-loop thermal stabilization for compact plastics tooling, prototype thermoformers, and sensitive auxiliary hydraulics. Built around a hermetic scroll compressor rated at 2.2 kW, this standalone chiller extracts up to 6,966 kcal/h of process heat without requiring a dedicated external cooling tower. An integrated 60-liter SUS304 stainless steel reservoir prevents process water contamination while evening out thermal surges during high-cycle sampling or continuous shallow-draw container production.

Precision Engineering & Closed-Loop Circuit Architecture

Designed with a compact 960 × 630 mm footprint and heavy-duty locking casters, the VihoX-3AC fits alongside cramped production cells or prototyping bays. Its thermostatic expansion valve precisely meters refrigerant to match dynamic mold temperature swings between 5°C and 35°C, sustaining ±1°C accuracy. The multi-protection electrical architecture monitors compressor discharge pressure, motor phase alignment, and minimum water circuit flow, automatically disengaging the refrigeration cycle before coil icing or pump cavitation occurs.

Factory Testing Before Shipment

Prior to container loading and export crating, each VihoX 3HP chiller is operated continuously across a multi-hour thermal verification cycle. Our quality control team measures starting current spikes, confirms smooth refrigerant boiling inside the coil, and monitors digital thermostat response curves against laboratory heat loads. Observe our assembly shop testing below:

Certified Technical Specifications

The engineering data tabulated below represents factory-certified ratings for the VihoX-3AC model, determined with 7°C chilled water outlet temperature and 35°C ambient air. Standard wiring is 3-phase 380V/50Hz, with custom overseas voltage packages engineered upon request.

Chiller Parameter Certified Machine Rating Plant Operational Advantage
Equipment Model VihoX-3AC Dedicated VihoX auxiliary refrigeration unit
Cooling Capacity Rating 8.1 kW / 6,966 kcal/h (2.30 RT) Reliable heat extraction during continuous pilot forming runs
Compressor Specification 2.2 kW (Hermetic Scroll) Smooth-running hermetic scroll with quiet operational harmonics
Total Electrical Input 2.8 kW Low connected electrical demand suitable for compact workshops
Built-in Water Reservoir 60 L (SUS304 Stainless Steel) Corrosion-proof water storage buffering against sudden thermal spikes
Chilled Water Displacement 1.4 m³/h High-velocity fluid delivery eliminating mold channel stagnation
Coolant Circulation Pump 0.37 kW (20 m head) Dependable head pressure through narrow cooling baffles
Plumbing Connection Size 3/4 in / DN20 Standard threaded plumbing port for hassle-free plant hookup
Condenser Airflow Output Approx. 3,000 m³/h Self-contained ambient heat discharge requiring zero water consumption
Fluid Temperature Span 5°C to 35°C (Accuracy ±1°C) Precise setpoint regulation matching tight plastic forming tolerances
Refrigerant Metering Device Thermostatic Expansion Valve Automatic dynamic metering matching fluctuating heat loads
Standard Power Grid 3Ph 380V / 50Hz (220V/415V/460V/60Hz Customizable) Direct compatibility with standard local factory power mains
Electrical Fault Protection High/Low Pressure, Overload, Overtemperature, Reverse Phase, Anti-Freeze, Water Flow Switch Comprehensive fault interlocks preventing compressor burnouts
Chassis Footprint & Weight Approx. 960 × 630 × 1073 mm | Approx. 150–200 kg Ultra-compact footprint with locking swivel wheels for easy relocation
Suggested Machine Pairing Compact thermoforming units, lab sampling molds, or auxiliary hydraulic oil heat exchangers Engineered for VihoX pilot formers and laboratory mold sampling

Frequently Asked Questions for Plant Procurement

1. What thermoforming equipment is best paired with the VihoX 3HP air-cooled chiller?

The VihoX-3AC is specifically engineered for single-mold pilot thermoformers, blister laboratory sampling equipment, desktop vacuum forming machines, or cooling hydraulic oil circuits on small cup forming units requiring under 8.1 kW of heat dissipation.

2. Can the VihoX-3AC operate continuously in non-air-conditioned plant environments?

Yes, its heavy-duty finned condenser is swept by an axial fan circulating 3,000 m³/h of ambient air, maintaining full cooling capacity in workshop ambient temperatures up to 43°C when clear airflow clearance is provided around the intake louvers.

3. Is an external water pump required for the 3HP chiller?

No external pump is needed. The unit integrates a factory-installed 0.37 kW centrifugal circulation pump delivering a 20-meter discharge head, supplying 1.4 m³/h through 3/4-inch DN20 process ports directly into the mold cooling channels.

4. How does the SUS304 stainless steel tank protect thermoforming tooling?

Unlike carbon steel tanks that shed rust particles into micro-channel mold cooling passages, our 60L SUS304 vessel guarantees clean water delivery, preventing scale accumulation, galvanic corrosion, and clogged heat-transfer passages inside aluminum or beryllium-copper molds.

5. What power supplies can be customized for international export?

While 3-phase 380V/50Hz is standard, VihoX builds the 3HP chiller with custom electrical panels for 220V/60Hz, 415V/50Hz, 460V/60Hz, or 480V/60Hz industrial power grids worldwide.

6. How is the water temperature set and regulated on the machine?

A digital microcomputer controller with dual digital readouts allows operators to dial setpoints from 5°C to 35°C, cycling the scroll compressor automatically to maintain steady ±1°C process water supply.

7. What safety alarms are built into the refrigeration loop?

The electrical control cabinet features independent fault circuits for refrigerant high/low pressure, thermal compressor overload, reverse-phase detection, anti-freeze thermostat protection, and low-flow water cutoffs.

8. Does VihoX provide spare parts and replacement expansion valves?

Yes, standard refrigeration components including Danfoss/Emerson expansion valves, AC contactors, filter driers, and pressure gauges are kept in stock for rapid express dispatch.

Turnkey Packaging Line Integration & Inquiries

As a dedicated source manufacturer of thermoforming machinery and auxiliary systems, VihoX delivers tightly integrated processing cells—connecting sheet extrusion lines, cup and tray forming machines, inline granulators, and dedicated mold water chillers into seamless production loops. For sizing verification or factory-direct pricing on the 3HP chiller, reach our sales engineers at:

WhatsApp / Phone: +86 147 7547 6896
Email: sales@cupmachine1.com
Website: https://cupmachine1.com/

Equipment That Runs Alongside the 3HP Chiller

Small cells usually pair this 3HP unit with a VihoX 40 ton cooling tower for bulk heat rejection, while the pneumatic side is covered by a 10HP PM VSD compressor. The machine it most often cools is a vacuum former or a single mould circuit.

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